Product Description
Specifications
Piping Control Unit
Automatic Control System
Service and Guarantee
( fermentor, fermenter, cell culture, cellculture, bioreactor, bioreacter, solid state fermentation, liquid state fermentation, sterile equipment ) |
MGB-SV1k~20k Automatic Computer-Controlled Culture Equipment |
Automated Sterilization-In-Place |
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Above 70% working volume, no blind spot tank design.
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Apply to all kinds of batch, fed-batch, continuously-batch, semi-continuous and high-density batch.
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All the contact surfaces inside the tank by mechanical MP#400+EP, outside the tank by mechanical MP#300+EP or acid cleaning.
(Note: EP : Electro Polishing , MP : Manual Polishing)
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Enhanced High Resistance Torque Bearing Transmission Unit and Transmission Bracket ( SUS304+ Surface EP Processing).
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Sterilization Type Double Set Mechanical Shaft Seal (Add Shaft Seal Sterile Water Generator can see the liquid level clearly by high transmittance window).
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All kinds of high-dispersion bubbles efficiency stir blade & impeller (high kLa value design)
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Stirring Shaft Execute Static Balance Correction.
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Sterilize Quick Release Rugged Air Pipe (Anti-Clogging Highly Dispersed Air Sparger ),can remove and clean easily.
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Sanitary Clamp No-Necked Joint Clips Applied to Pressure Sensor of the Tank Top, Diaphragm Type Manometer Port, Prepare Feed Port of the Tank Top and Antifoaming Electrode Port.
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Quick Release Enhanced Short-Necked Dosing Port, Combustion Implant Bacteria Port, Diaphragm needle injection three intercept form implant bacteria port.
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Φ25 Standard Convertibly Style Electrode Port ( PH port、DO port、preparation electrode port one of each.)
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No Plot Material Type Spout Dedicated to Bottom of the Tank, Reusable Sterilize Online No Blind Angle Sanitary Tank Bottom Valve, Sterilize Integrated Sampling Valve.
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High Sensitivity Speed Sensor (1,000Hz) Use PID Automatic Calculation Feedback Compensated Output to Stepless Speed Change Inverter ( Can Control Rotational Speed at ±1rpm ).
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Sterilization Online AF Electrode Port ( Height Adjustable, respond to foaming high or low position.) ( High or low level setting, respond to different anti-foaming strategy).
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All Kinds of Stainless Steel Pressure Meter, Full Bore Blow Off Stainless Steel Safety Value.
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Online Reusable Sterilization Type of Acid, Alkali Dosing Tank and Acid, Alkali Endurably Diaphragm Control Valve x 2. Online Reusable Sterilization Type of Antifoam Dosing Tank and Acid, Alkali Endurably Diaphragm Control Valve x1.
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Online Reusable Sterilization Feeding Tank and Acid, Alkali Endurably Control Valve x1. Can Add Feeding Flow Monitoring System(Optional). Set Function of the Dosing Tank at Random.
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Add Sterilizable Air Flow Filter Domnick hunter made in England,0.01μm Absolute Filtrate Microorganism.
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Add Cooling Water Y Type Filter, Steam Filter, Steam Pressure Reducing Valve, Air Duplex Preliminary Filtrate Group and Air Pressure Reducing Valve Group.
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Name |
Unit |
MGB-SV1k |
MGB-SV2k |
MGB-SV3k |
MGB-SV5k |
MGB-SV10k |
MGB-SV20k |
Nominal Volume |
L |
1,000 |
2,000 |
3,000 |
50,000 |
10,000 |
20,000 |
Total Volume |
1,120 |
2,260 |
3,220 |
5,550 |
11,000 |
21,000 |
Working Volume (about 70%) |
750 |
1,500 |
2,100 |
3,500 |
7,000 |
14,000 |
The Tank Inner Diameter (D) |
mm |
830 |
1,050 |
1,200 |
1,450 |
1,800 |
2,200 |
The Tank Depth (Including the lower end fitting) |
mm |
2,000 |
2,550 |
2,800 |
3,300 |
4,250 |
5,500 |
Mixing Blade Diameter |
mm |
(D/3) |
(D/2.5) |
(D/3) |
(D/2.5) |
(D/3) |
(D/2.5) |
(D/3) |
(D/2.5) |
(D/3) |
(D/2.5) |
(D/3) |
(D/2.5) |
277 |
332 |
350 |
420 |
400 |
480 |
483 |
580 |
600 |
720 |
733 |
880 |
Speed |
rpm |
40~400 |
30~300 |
30~300 |
30~250 |
30~250 |
25~220 |
25~220 |
20~180 |
20~180 |
20~150 |
15~150 |
15~120 |
The Blade Tip Speed Max. |
m/sec |
5.8 |
5.2 |
5.5 |
5.5 |
5.2 |
5.5 |
5.6 |
5.5 |
5.7 |
5.7 |
5.8 |
5.5 |
Unit Volume of Air Flow(0.3kg/cm²Culture) |
vvm |
2.2 |
2.0 |
2.1 |
1.4 |
1.1 |
1.0 |
Total Electricity Demand 220v/3φ |
A |
100 |
150 |
50 |
70 |
100 |
150 |
250 |
The Amount of Steam Demand(2kg/cm²G 133°C) |
kg/hr |
300 |
700 |
1,000 |
1,500 |
2,500 |
4,000 |
Demand for the Amount of Air(2kg/cm²G) |
1/min |
36 |
48 |
75 |
159 |
333 |
848 |
Cooling Water Demand(2kg/cm²G 20°C) |
m³/hr |
4 |
7 |
11 |
18 |
30 |
50 |
Continue Caliber |
Steam |
A |
25 |
40 |
50 |
65 |
65 |
80 |
Air |
A |
40 |
50 |
65 |
65 |
80 |
100 |
Water |
A |
25 |
40 |
50 |
65 |
65 |
80 |
Dosing Equipment |
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10L dosing tankx3 |
20L dosing tankx3 |
30L dosing tankx3 |
50L dosing tankx3 |
100L dosing tankx3 |
200L dosing tankx3 |
Feed Equipment (optional) |
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20L feed tankx1 |
30L feed tankx1 |
50L feed tankx1 |
200L feed tankx1 |
1kL feed tankx1 |
3kL feed tankx1 |
Dosing Tank Sterilization |
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Online resterilization |
Fermentor Sterilization |
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Automatic Sterilized in Place |
Other |
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Attached control console |
Response to actual demand or project designing and planning
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( fermentor, fermenter, cell culture, cellculture, bioreactor, bioreacter, solid state fermentation, liquid state fermentation, sterile equipment ) |
Piping Control Unit |
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Tubular Frame Centralized Piping Control Unit to Unify Operation and Facilitate Removal (Steam and Cooling Water Utility Piping use SUS304TPx10S, Surface EP Processing).
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All of the Automatic or Manual Valves, Meter Header, Lyophobic Valve, Check Valve, pump, Filter…etc. All wear stainless steel number plate to facilitate comparison of SOP and On-Site Operation.

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Sterile Air Piping(After Sterile Filter use SUS316L Sanitary Pipe). Reserve Second Gas Mixer(Optional) Connect Port (Support Nitrogen, O, Ammonia and CO2…etc. Mixed add Proportional)
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Exhaust Piping (SUS316L Sanitary Pipe) and related control valves. Expend Retrofitting Exhaust Analyze Equipment (Optional) to Facilitate RQ Test.
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Transferring pipe SUS316L Sanitary Quick Release, Surface MP Processing, SIP Cleaning, Reserve CIP Connect Port.
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Valves for Liquid-Connecting Parts are made of Biotech Dedicated Diaphragm Valve and Sanitary Valves.
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All the frame use SUS304 Stainless Steel, Surface EP Processing in Control Unit.
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( fermentor, fermenter, cell culture, cellculture, bioreactor, bioreacter, solid state fermentation, liquid state fermentation, sterile equipment ) |
Automatic Control System |
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Industrial Grade PLC Main Control Unit, Touch Screen Full Color Human-Machine Interaction, Full Graphic Dynamic Equipment Monitoring Operation Menu, Parameter Setting Menu. Online Monitor and Control Condition Trend Chart Immediately Analysis, Program(30step) Setting, Provide RS232C or RS422 / RS485 Central Monitoring Interface, Bilateral HostOn Control Power Transfer, Support DCS Distributed Control System.
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Temp. Control:+5.0℃~60.0℃(PID).
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Speed Control(CVT, Continuously Variable Transmission)
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pH Control:0.00~14.00 pH (PID), Online pH Regulation and Compensate Shift (Touch Screen Human-Machine Interaction).
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DO Control:0.0~200.0% (PID), Online DO Regulation and Compensate SPAN2 (Touch Screen Human-Machine Interaction).
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DO CASCADE Strategy
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Ventilation Manual or Automatic Flow Adjust System. 1 ~ 2vvm
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Tank Pressure Control: 0.00~3.00kg/cm2 . (P I TC Control)
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Antifoam Control: Delay, ON/OFF, ALARM, Feed Strategy, Press Bubble Strategy and Mechanical Destroy Bubble.
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Fed(Nitrogen、Carbon) Strategy—Programmable, Functional Programming Fed, pH stat, DO stat Fed, On/Off Intermittently and Continuously Flow Control Feeding.
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( fermentor, fermenter, cell culture, cellculture, bioreactor, bioreacter, solid state fermentation, liquid state fermentation, sterile equipment ) |
Service and Product Assurance (Service and Product Warranty) |
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Integrity Technical Consultation, Education and Training and After-Sales Service, One Year Guarantee, Four Times (Once per Season) Free Examination and Maintenance in Warranty.
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Plenty Kinds of Manufacturing Documents to Provide Proprietor Validate.
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